Extractables Analysis of Flexboy® Bags Filled with Buffer Solutions

30 Jul 2015

Flexboy® bags are designed for the preparation, storage and transport of biopharmaceutical solutions. They are used in many single-use applications such as storage and transport of buffers, chemical solutions, cell culture media, intermediates and bulk drug substances. This application note aims to provide a comprehensive assessment of the metals, volatile, semi-volatile and non-volatile organic compounds that can potentially be extracted from the fluid contact surface of Flexboy® bags.

Flexsafe Bioprocessing Bags

Sartorius Group

Sartorius has developed a new polyethylene film and bioprocessing bags to facilitate the way towards the single-use facility of the future. Flexsafe meets the most stringent needs for safer bioprocessing. Flexsafe bags ensure an excellent and reproducible growth behavior with the most sensitive production cell lines. The optimization of the resin formulation and the complete control of our raw materials, the extrusion process and the bag assembly guarantee a consistent lot-to-lot cell growth performance.Flexsafe meets your requirements for outstanding robustness and ease of use at all steps of your manufacturing process. The film’s strength and flexibility provide consistent performance and easy handling – even in the most stringent applications like cell culture, long-term storage or shipping of drug products.To meet the highest business continuity requirements, we have a robust contingency plan for our Flexsafe bags in place. The uninterrupted film supply is based on redundant resin crackers, film extrusion lines and multiple manufacturing sites.The complete range of scalable Flexsafe bags enables you to implement single-use bioprocessing throughout all steps of drug manufacture, from process development to production – all using just one film.Features: Optimized antioxidant package - Excellent cell growth of the most sensitive cells Use of pharmacopeia-listed antioxidants only - Simplified toxicology assessment Zero slipping agents - No risk of interference due to these agents Mechanical anti-blocking - Reduces stickiness, facilitates extrusion and bag handling Meaningful specifications and process control from polymer resin to finished bag Reliable and reproducible growth performance, well-characterized extractables profile

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Sample PreparationSample preparation can improve the quality and speed of separation techniques. Products to assist sample preparation include filtration equipment, evaporators, membranes and sieves.Sample ManagementSample management systems include sample storage devices such as freezers and plate storers, sample environment enclosures and sample organization, retrieval and sorter systems. Useful system features include high-throughput, automation, robotic arms, automated liquid handling and associated database systems. Accessories in sample management include barcode scanners, heat sealers and tubes.Drug DeliveryDrug Delivery refers to dosage form, route of administration, formulations, technologies, and systems for transporting a pharmaceutical compound in the body as needed to safely achieve its desired therapeutic effect. Drug delivery is often approached via the biopharmaceutical or small molecule drug's formulation, but it may also involve medical devices or drug-device combination products. Considerations include instrumentation, software and services. Shipping / PackagingPackaging is the technology of enclosing or protecting products for distribution, storage, sale, and use and the process and production of packages. Packaging is closely linked to Shipping and the preparing of goods for transport, warehousing, logistics, sale, and end use. Within the pharmaceutical industry packaging and shipping are used for transport, storage and logistics between Contract Research Organizations (CROs), Manufacturing and Clinical Trial companies. Packaging is also critical in the final production of a pharmaceutical product before market. Storage SolutionsSample StoragePreserving clinical trial samples to the highest standards is a critical component in maximizing the value of present day and future clinical research. Specialized storage and transportation of these tissue, blood and serum samples reduces the risk of them being damaged or lost.BiopharmaceuticalsBiopharmaceuticals are proteins and other compounds (such as nucleic acids) produced by living organisms that have uses as therapeutics or for in vivo diagnostics. The most well known example of a biopharmaceutical product, and the first to be approved for therapeutic use, was recombinant human insulin.
Extractables Analysis of Flexboy® Bags Filled with Buffer Solutions