New PCE XMV-TE System from METTLER TOLEDO Ensures EU Compliance for Product Packaging Industry

Flexible marking and verification unit to mark folding boxes for pharmaceutical products.

18 Oct 2015
Lois Manton-O'Byrne, PhD
Executive Editor

Product news

Mettler-Toledo PCE has unveiled the new complete XMV-TE system, designed to help pharmaceutical companies comply with all the specifications of EU Directive 2011/62/EU governing protection against falsification. The XMV-TE combines components for serialization, tamper evidence sealing, and process monitoring. The complete system can be easily integrated into both new and existing lines, and networked with data management systems.

The complete XMV-TE system contains a marking system, which provides pharmaceutical packaging with a unique serial number for end-to-end traceability, plus a tamper evidence module that uses a safety seal to indicate potential attempted tampering. Both procedures correspond exactly to the specifications of Directive 2011/62/EU, governing the prevention of falsification – and what is more, the product sealing is compliant with the relevant CEN standard 16679. The technology helps pharmaceutical manufacturers implement all the specifications of the EU in a timely manner before they come into force, as well as enabling their production to adapt flexibly to the track & trace specifications of numerous other countries.

"All pharmaceutical companies whose target markets are in the EU must be ready to serialize their products and protect them from manipulation, at the exact point when this is required. Anyone who isn't prepared risks losing their ability to supply goods – or faces costly stock repackaging once the specifications take effect", says Reinhold van Ackeren, Head of Marketing & Product Management at Mettler-Toledo PCE. "With the XMV-TE, companies can produce goods that are already compliant with regulations, and can immediately benefit from outstanding protection against falsification in their preparations."

At a total length of only 1.5 meters, all the components necessary for protection against falsification are integrated into the XMV-TE. An inkjet labeling system prints each item of pharmaceutical packaging with a unique serial number and a data matrix code. A smart camera then verifies the barcode and number. The sealing module that comes next seals the tabs of the cardboard boxes with a transparent tamper evidence seal. Any attempt to open the packaging leaves behind visible traces, providing evidence of tampering. Finally, an integrated reject system collects all the packaging that has been identified as faulty – where the serial number printing has been deemed illegible, for example – in a storage container.

All of the XMV-TE's individual components work in perfect harmony with one another. The system is suitable for handling the very highest levels of product throughput, of the kind usually found in fully automated packaging processes, for instance. The XMV-TE is also a track & trace solution which saves a considerable amount of space and can be integrated into both new and existing lines with ease. The XMV-TE is designed for maximum process reliability and user-friendliness: Its complete housing can be locked electromagnetically, with all components remaining easily accessible via a transparent cover. This allows maintenance, product replacement, and cleaning to be carried out quickly and with ease. The system also features all the necessary connections and interfaces for integration into a line or site management system.

Links

Tags

Sample ManagementSample management systems include sample storage devices such as freezers and plate storers, sample environment enclosures and sample organization, retrieval and sorter systems. Useful system features include high-throughput, automation, robotic arms, automated liquid handling and associated database systems. Accessories in sample management include barcode scanners, heat sealers and tubes.Shipping / PackagingPackaging is the technology of enclosing or protecting products for distribution, storage, sale, and use and the process and production of packages. Packaging is closely linked to Shipping and the preparing of goods for transport, warehousing, logistics, sale, and end use. Within the pharmaceutical industry packaging and shipping are used for transport, storage and logistics between Contract Research Organizations (CROs), Manufacturing and Clinical Trial companies. Packaging is also critical in the final production of a pharmaceutical product before market. RegulatoryPharmaceutical regulations impact on all areas of drug development, manufacture and control and supply. Services are provided from the early stages of drug development and clinical trials through to dossier submission, approval and marketing. Regulatory also includes submission of analytical studies from the pharmaceutical product and safety. Bioprocessing / FermentationBioprocessing is the use of biological materials to perform commercial, scientific or medical research processes. Biological materials used include cells, enzymes and organisms. Usually bioprocessing requires a batch or continuous bioreactor such as a fermentor or cell culture system. The advantages of using a reactor include high productivity, easy configuration, adjustable values and automation.Laboratory ManagementLaboratory management involves overseeing the operations of a lab, ensuring compliance with safety regulations, optimizing workflows, and maintaining equipment. Efficient lab management is key to ensuring accurate results and minimizing downtime. Technologies like laboratory information management systems (LIMS) and automated lab equipment are helping labs streamline operations. Browse our peer-reviewed product directory to find the best laboratory management tools, compare products, read reviews, and get pricing directly from manufacturers.PharmaceuticalsPharmaceuticals are medicinal drugs used in healthcare to diagnose, prevent, cure and treat illnesses. Pharmaceuticals that are excreted after use appear in wastewater and can have detrimental effects on the environment.ManufacturingManufacturing is the production of merchandise for use or sale using labor and machines, tools, chemical and biological processing, or formulation.Process MonitoringQuality ControlQuality control is needed in all production processes. Quality control is a monitoring procedure or set of procedures that are put in place to ensure that a manufactured product adheres to a defined set of quality criteria.